Injection molding, die casting, stamping is an important part of processing and manufacturing, mold with the use of production to industrialization, standardization, intelligence, and mold production and manufacturing is mainly done through machining, in the process of processing will produce a number of types of oil, processing debris and other impurities. These impurities not only in the follow-up test to affect the corresponding data, at the same time will be attached to the surface of the mold, resulting in its use in the process of product quality. Therefore, after the completion of the mold processing must be the first time to clean the work!
Surface impurities after machining (machining chips, chip fluid)
Processing chips and other stains will enter the mold cavity and void, the traditional way is to manually use compressed air or high-pressure water blowing and sucking, as well as dry ice cleaning process, although it can solve part of the problem, but the work efficiency is low and the cleaning quality is poor. Especially for large molds inside the void cavity is more, artificial can not be fast and effective quality cleaning. In addition, the mold weight, large volume, can not be cleaned for the internal storage of water to dump out, the subsequent drying and packaging can not be carried out.
Therefore, for the automated cleaning of molds, from the machine tool processing is completed automatically transported to the cleaning center, automatic and efficient high-quality completion of the cleaning work, our unit provides a combination of multifunctional cleaning machine the following cleaning methods.
The equipment consists of two studios and automated conveyor system; one of the studios is used for parts turning and blowing to remove most of the processing chips; the other studio is a collection of spray cleaning, ultrasonic cleaning, hot air drying; and equipped with two sets of liquid tanks were used for cleaning and rinsing. In addition to loading and unloading, other processes of the equipment are fully automatic operation; centralized monitoring by PLC.
The cleaning process is as follows:
1. Feeding: Through the transfer trolley, the workpiece is put into the feeding place and automatically conveyed to the first studio;
2. Blowing machining chips: the pushing device pushes the workpiece into the rotating cage of the studio, and it is limited by the workpiece tray; the rotating cage rotates, the high-pressure fan blows the workpiece, and the iron chips are dumped, and they go to the recycling device through the infusion port, and are cleaned regularly;
3. Discharging: after finishing blowing, the working door opens automatically, the pushing and pulling device pulls the parts out to the conveying device and is sent to the outside of the second studio;
4. Cleaning/drying:1) spray cleaning wash; 2) ultrasonic cleaning; 3) turbulent rinsing 4) spray rinsing, 5) hot air drying;
5.Discharging: After cleaning, the door opens automatically and the parts are sent to the conveying device and are sent to the discharging port, waiting for discharging;
TENSE specializes in industrial production cleaning equipment; More than 20 years of cleaning experience in the industry. Our products include ultrasonic cleaning equipment, multi-functional water-based cleaning equipment, hydrocarbon cleaning equipment, aqueous particle cleaning equipment, high-pressure cleaning equipment, dry ice, gas ice cleaning equipment, plasma cleaning equipment, fluid purification and industrial wastewater treatment equipment.Solve customer cleaning problems.
We cordially invite you to visit our official website www.china-tense.com and get in touch with us. Your inquiries and interactions are highly anticipated!
Post time: Jul-04-2025