The entire cleaning system is fully monitored and controlled by a PLC system, ensuring automated, stable, and highly repeatable operation. Through precise regulation of time, temperature, pressure, and mechanical motion at every stage, this system delivers reliable and consistent cleaning results for a wide range of industrial workpieces.
Within a single cleaning chamber, the system can perform multiple cleaning and drying functions, including spray cleaning, jet cleaning, ultrasonic cleaning, hot air drying, and vacuum drying (optional) — all seamlessly managed through the PLC control interface.
With the rise of smart manufacturing and precision assembly lines, automated cleaning has become an essential link in modern production. Traditional manual or semi-automatic methods often struggle to achieve consistent results or meet cleanliness standards required by industries such as automotive, aerospace, and electronics. By contrast, our automated industrial cleaning system delivers reproducible results across every batch, providing the reliability needed for continuous, high-volume operations.
Thanks to its integrated ultrasonic and high-pressure jet technologies, the system ensures deep cleaning even for components with complex geometries, micro holes, or blind cavities. The ultrasonic vibration penetrates every recess, effectively removing microscopic oil films, fine particles, and polishing residues. This makes it especially suitable for motor housings, precision bearings, turbine blades, and hydraulic components where microscopic contamination could impact performance or cause premature wear.
From an engineering perspective, the system’s modular design allows flexible configuration to match various production capacities and part sizes. It can operate as a standalone cleaning workstation or be connected to a fully automated conveyor line, integrating seamlessly with robotic arms and MES systems. This adaptability makes it ideal for factories transitioning toward Industry 4.0 and smart digital workshops.
In terms of sustainability, the system emphasizes energy efficiency and resource conservation. Its intelligent water circulation and filtration system reduce liquid waste, while precise temperature and power control minimize unnecessary energy consumption. By optimizing every process step, the machine not only guarantees cleaning quality but also helps enterprises reduce operating costs and environmental impact.
Backed by a sturdy SUS304 stainless steel structure, advanced PLC control, and customizable process programming, this ultrasonic cleaning equipment represents a future-ready solution that combines automation, precision, and environmental responsibility. Whether for precision machining, surface preparation before coating, or final product cleaning, it delivers consistent, high-quality results that meet international cleanliness standards.
1.Workflow Overview
Equipment preparation: First, the operator needs to load the workpiece into the special fixture to ensure that the workpiece is firmly fixed so that it will not move or be damaged during the cleaning process.
Tool loading: The operator places the tool with the workpiece on the roller conveyor and pushes it into the cleaning chamber. This process can be monitored by the PLC control system to ensure the tool enters the working position correctly.
Device startup: The operator inputs parameters such as cleaning time, temperature, and ultrasonic power through the touchscreen or control panel, then activates the equipment. The PLC control system manages the initiation and switching of each cleaning phase according to the preset program.
Cleaning process: The PLC-controlled cleaning system sequentially performs spray, jet, and ultrasonic cleaning. During operation, workpieces are rotated and swayed via robotic arms or turntables to ensure thorough liquid coverage, meeting all processing specifications.
Hot air drying: After cleaning, the PLC control system activates the hot air drying system to evaporate and dry the surface moisture of the workpiece.
Vacuum drying (optional): When equipped with this feature, the PLC control system reduces the chamber pressure to utilize the vacuum environment for accelerated drying.
Device shutdown: When the PLC control system detects that both the cleaning and drying processes are complete, it will automatically open the door of the workshop, allowing the operator to remove the tool.
Workpiece removal: The operator opens the workshop door, removes the workpiece, and checks whether the workpiece has been cleaned. If necessary, follow-up inspection or packaging can be performed.
2.scope of application
Precision parts, especially suitable for the processing and cleaning of some shell cavity parts;
For production workshops with high land requirements
Parts include: new energy motor end cover, housing, turbocharger components
3.Feature Settings
PLC/touch screen intelligent control
Book smart heating
Automatic water filling, liquid level protection
Automatic loading and unloading
Multiple combinations can be used;
Can be connected to an automated pipeline
SUS304 stainless steel inner groove, thickness 2.0-2.5mm
Support customization
As manufacturing moves toward a smarter and greener future, Tense’s mission is to make industrial cleaning more precise, automated, and environmentally responsible. Through innovation and engineering excellence, we continue to support manufacturers worldwide in achieving cleaner production and higher efficiency — one intelligent system at a time.
Post time: Nov-03-2025